Reliability Academy

Articles

Practical writing on maintenance & reliability

In-depth pieces on planning, preventive maintenance, defect elimination, and the leadership habits that make reliability stick.

62 articles found

FeaturedArticle
Planning & Scheduling15 min

How much does Maintenance Planning & Scheduling training cost?

Maintenance planning training costs roughly $20 to $8,475+. Full pricing for every major provider, hidden costs, volume discounts, and how to budget well.

Erik HupjéJun 10, 2026
FeaturedArticle
Planning & Scheduling15 min

The best Maintenance Planning & Scheduling training courses (for 2026)

The best maintenance planning and scheduling training courses for 2026, compared: pricing, implementation focus, support, and how to choose the right one.

Erik HupjéJun 10, 2026
Article
General

Why should you train your team in their native language?

Language barriers cause errors, safety risks, and poor training ROI. Discover why native-language maintenance training improves safety, retention, and productivity.

Erik HupjéMar 31, 2026
Article
Planning & Scheduling15min

Why most Maintenance Planning & Scheduling efforts fail

Avoid the common mistakes that cause planning and scheduling programs to fail, and learn what it really takes to succeed.

Erik HupjéApr 8, 2025
Article
Preventive Maintenance15 min

What is Corrective Maintenance?

Corrective maintenance is a vital part of any PM program. Learn what it is, when to use it, and how to manage cost and risk effectively.

Erik HupjéMay 28, 2024
Article
Planning & Scheduling15 min

The critical role of wrench time in maintenance and reliability

Wrench time is more than a buzzword. Learn what it means, why it matters, and how to improve it through better planning and scheduling.

Erik HupjéMay 21, 2024
Article
Preventive Maintenance

What are maintenance strategies?

Learn the difference between maintenance philosophy, strategy, and maintenance type, and why using the right mix is key to reliable plant performance.

Erik HupjéMay 21, 2024
Article
Preventive Maintenance

What is Predictive Maintenance?

Predictive maintenance helps prevent unexpected failures. Learn how it works, when to use it, and how it fits into a modern reliability strategy.

Erik HupjéMay 21, 2024
Article
Preventive Maintenance15 min

A complete guide to Condition-Based Maintenance

Find out what condition-based maintenance is, how it works, and when it’s the right strategy for optimising reliability.

Erik HupjéMay 21, 2024
FeaturedArticle
General15 min

Escaping the vicious cycle of reactive maintenance

The 4 essential steps on the Road to Reliability to break free from reactive maintenance and shift your team to a proactive, planned approach that drives real results.

Erik HupjéJan 26, 2024
Article
Planning & Scheduling

How to prioritise maintenance work requests

Learn the two proven methods (RIME and RAM) for prioritising maintenance work requests objectively. Reduce emergencies, cut costs, and keep your weekly schedule under control.

Erik HupjéJan 10, 2024
Article
General

Standardise your process before automating it

Automation can’t fix broken processes. Learn why standardising your maintenance workflow first is critical for real efficiency and reliability gains.

Erik HupjéNov 9, 2023
Article
Preventive Maintenance

The Waddington effect

The Waddington Effect shows how too much maintenance can actually lead to more failures. Learn how to optimise PM for reliability, not disruption.

Erik HupjéOct 25, 2023
Article
General

How to stay reliable DESPITE maintenance budget cuts

Facing maintenance budget cuts? Learn practical ways to protect reliability, cut waste, and keep your plant running smoothly, without overspending.

Erik HupjéOct 16, 2023
Article
Leadership & Culture

Why do we reward poor behaviour?

Rewarding overtime heroes fuels reactive culture. Learn why fixing fast isn’t enough, and how to build true reliability instead.

Erik HupjéOct 4, 2023
Article
General

How to choose the right CMMS

Choosing a CMMS? Discover 10 essential factors to find the right fit for your maintenance team, without wasting time or money.

Erik HupjéSep 20, 2023
Article
Preventive Maintenance

RCM’s bad reputation

RCM often gets a bad reputation, but not because it doesn’t work. Discover the real reasons why RCM fails and how to make it deliver results.

Erik HupjéAug 30, 2023
Article
Planning & Scheduling

CBM efforts fail without Planning & Scheduling

CBM won’t work in reactive environments. Learn why Planning & Scheduling must come first to make your CBM program deliver real results.

Erik HupjéAug 16, 2023
Article
Defect Elimination

Root cause failure analysis using the 5 Whys method

The 5 Whys is a simple, powerful tool for root cause analysis. Learn how to use it to stop repeat failures and fix problems for good.

Erik HupjéAug 15, 2023
Article
Leadership & Culture

Unlock leadership support for maintenance

Struggling to get leadership buy-in? Learn how to earn lasting support for maintenance by speaking their language and showing real business value.

Erik HupjéJul 19, 2023
Article
Preventive Maintenance

Risk-based criticality: a time waster

Risk-based criticality takes time but gives little value. Learn a simpler, faster way to identify critical assets without wasting resources.

Erik HupjéJul 7, 2023
Article
Planning & Scheduling

Maintenance planners deserve BETTER.

Maintenance planners improve productivity yet remain undervalued. Learn why recognising, training, and rewarding them is key to maintenance success.

Erik HupjéMay 24, 2023
FeaturedArticle
Leadership & Culture15 min

The reliability culture ladder

Climb the Reliability Culture Ladder and transform your team from reactive to proactive through cultural and operational change.

Erik HupjéApr 4, 2023
Article
Preventive Maintenance

Master the basics: your key to tech success

Technology won’t fix poor maintenance. Learn why mastering the basics is essential to plant reliability and long-term success.

Erik HupjéMar 28, 2023
Article
Preventive Maintenance

You can’t maintain your way to reliability

Doing more maintenance doesn’t guarantee reliability. Learn why smart strategy, not just more work, is the key to building a reliable plant.

Erik HupjéFeb 1, 2023
Article
Preventive Maintenance

5 mistakes in Reliability Centered Maintenance (RCM)

Avoid these 5 common mistakes in RCM that derail your maintenance strategy. Learn how to apply Reliability Centered Maintenance the right way.

Erik HupjéDec 28, 2022
Article
Preventive Maintenance

What is Reliability Centered Maintenance (RCM)?

Reliability Centered Maintenance (RCM) helps you build a safe, cost-effective PM program. Learn how it works and when to apply it in your plant.

Erik HupjéDec 14, 2022
Article
Preventive Maintenance

What is Risk-Based Maintenance (RBM)?

Risk-Based Maintenance helps you prioritise limited resources. Learn how it works and when to use it to reduce failure risk and improve reliability.

Erik HupjéNov 23, 2022
Article
Planning & Scheduling

How to close out maintenance work orders

Learn how to properly close out maintenance work orders to drive improvement, capture history, and improve reliability in your plant.

Erik HupjéNov 2, 2022
Article
General

3 major sources of waste in maintenance

Discover 3 major sources of maintenance waste, and how to eliminate delays, bad PMs, and repeat failures to run a more reliable plant.

Erik HupjéOct 28, 2022
FeaturedArticle
Preventive Maintenance15 min

The 9 types of maintenance: how to choose the right maintenance strategy

Discover the 9 types of maintenance and how they fit into preventive and corrective strategies. Learn when each applies in practice.

Erik HupjéOct 22, 2022
Article
Preventive Maintenance

What is Time-Based Maintenance (TBM)?

Time-based maintenance isn’t always effective. Learn when to use it, when to avoid it, and how to apply it correctly to protect your assets.

Erik HupjéOct 19, 2022
Article
Preventive Maintenance

Hidden failures in maintenance

Hidden failures can go undetected for years. Learn how to identify these silent threats and prevent them from undermining plant reliability.

Erik HupjéOct 12, 2022
Article
Preventive Maintenance

Failures vs. functional failures vs. failure modes vs. failure mechanism

Confused by failure terms? Learn the difference between failures, functional failures, failure modes, and mechanisms, explained simply and clearly.

Erik HupjéOct 5, 2022
Article
Preventive Maintenance

Stop trying to fix everything

Not every failure needs fixing. Learn how to focus your maintenance efforts on what truly matters to improve reliability and reduce wasted effort

Erik HupjéSep 27, 2022
Article
Preventive Maintenance

The 5 types of Preventive Maintenance

Explore the 5 types of preventive maintenance, when to use each, and how they help reduce failures, cut costs, and improve equipment reliability.

Erik HupjéSep 21, 2022
Article
Leadership & Culture

Information overload in maintenance training

Too much information can overwhelm your team. Learn how to simplify maintenance training so it sticks and leads to real on-the-job improvement.

Erik HupjéSep 15, 2022
Article
Planning & Scheduling

Why should we bother with maintenance scheduling?

Discover why maintenance scheduling is essential for reducing downtime, avoiding chaos, and boosting plant reliability long-term.

Erik HupjéSep 7, 2022
Article
Planning & Scheduling

5 steps to manage maintenance backlogs

Use these 5 steps to take control of your maintenance backlog, improve team productivity, and stay ahead of costly breakdowns.

Erik HupjéAug 30, 2022
Article
Planning & Scheduling

5 common mistakes in maintenance planning

Avoid 5 common planning mistakes that reduce efficiency and reliability, and learn how to plan for better maintenance outcomes.

Erik HupjéAug 30, 2022
Article
Planning & Scheduling

The one KPI every maintenance planner should be using

Find out the single most important KPI for maintenance planners, and how it can drive productivity, reduce waste, and improve planning.

Erik HupjéAug 29, 2022
Article
Planning & Scheduling

How to deal with emergency maintenance

Emergency maintenance is chaotic and costly. Learn how to manage it effectively, reduce stress, and prevent it from becoming your daily norm.

Erik HupjéJul 25, 2022
Article
Leadership & Culture

Maintenance vs. production

Maintenance and production often clash, but they don’t have to. Learn how to align both teams to reduce downtime and improve plant performance.

Erik HupjéJul 25, 2022
Article
Leadership & Culture

Overtime is E.V.I.L

Overtime hides deeper issues in your maintenance process. Learn why it's not the solution, and how to fix the real problems dragging you down.

Erik HupjéJul 25, 2022
Article
Preventive Maintenance

High-cost ≠ high reliability

Spending more doesn’t mean better reliability. Learn why high costs often hide inefficiencies, and how to achieve reliability without overspending.

Erik HupjéJun 22, 2022
Article
General

3 ways to find money in maintenance

Discover 3 practical ways to uncover hidden savings in your maintenance budget, without cutting corners or sacrificing reliability.

Erik HupjéJun 22, 2022
Article
Planning & Scheduling

Maintenance planning is NOT a desk job

Great planning doesn’t happen behind a desk. Learn why effective maintenance planners must engage with the field to drive real reliability results.

Erik HupjéJun 22, 2022
Article
Leadership & Culture

Why do engineers insist on making things complicated?

Discover why engineers often choose complex solutions over simpler ones, and how complexity bias can hurt your reliability improvement efforts.

Erik HupjéMay 23, 2022
Article
Planning & Scheduling

One extra hour for your maintenance crew

Give your crew an extra hour a day, without overtime. Learn how Planning & Scheduling can improve productivity and morale.

Erik HupjéMay 10, 2022
FeaturedArticle
Preventive Maintenance

Is your Preventive Maintenance even worth doing?

Not all PM tasks add value. Learn how to evaluate and improve your preventive maintenance program to stop wasting time and resources.

Erik HupjéMay 9, 2022
Article
Planning & Scheduling

How to get more work done faster

Improve maintenance productivity by reducing delays. Learn 6 steps to get more work done faster, through better planning and scheduling.

Erik HupjéMay 8, 2022
Article
Defect Elimination15 min

MTBF: Mean Time Between Failure

MTBF is one of the most misunderstood reliability metrics. Learn what it really means, how to use it, when to avoid it, and why it matters.

Erik HupjéDec 10, 2021
FeaturedArticle
General15 min

How to reduce maintenance costs sustainably in 4 simple steps

Learn how to reduce maintenance costs without cutting corners, 4 practical steps to maximise asset performance & improve reliability.

Erik HupjéDec 9, 2021
FeaturedArticle
Preventive Maintenance15 min

Why the FMEA is my equipment not reliable?

Learn how to use FMEA to analyse failure modes and prevent equipment breakdowns with targeted, effective maintenance tasks.

Erik HupjéDec 8, 2021
Article
Preventive Maintenance15 min

How to improve Preventive Maintenance programs in 6 steps

Discover 6 practical steps to improve your preventive maintenance program and reduce failures, costs, and unplanned downtime.

Erik HupjéNov 28, 2021
FeaturedArticle
Preventive Maintenance15 min

9 principles for effective PM programs - based on Reliability Centered Maintenance (RCM)

Learn the 9 core principles derived from Reliability Centered Maintenance and how to use these to create effective and efficient PM programs. Less maintenance, more reliability.

Erik HupjéNov 28, 2021
Article
Planning & Scheduling15 min

Why are we so bad at maintenance management?

Discover 8 reasons why maintenance management fails, and what to do about it. Learn how to lead change and drive reliability in your organisation.

Erik HupjéNov 28, 2021
FeaturedArticle
Defect Elimination15 min

What effective Defect Elimination looks like

Discover what effective defect elimination looks like. Learn how culture, process, and the 1% rule drive reliability improvements.

Erik HupjéNov 26, 2021
FeaturedArticle
Defect Elimination15 min

Defect elimination: why you can't do without

Defect elimination is a must for reliability. Learn what it is, why it works, and how to apply it in your maintenance strategy.

Erik HupjéNov 26, 2021
FeaturedArticle
Planning & Scheduling15 min

Without Planning & Scheduling you will fail

Without planning and scheduling, reliability is impossible. Learn the key steps, roles, and mistakes to avoid for lasting maintenance success.

Erik HupjéNov 19, 2021
FeaturedArticle
Planning & Scheduling15min

How to sell Planning & Scheduling to your CEO

Learn how to get leadership buy-in for planning and scheduling by speaking your CEO’s language: data, dollars, and long-term results.

Erik HupjéOct 21, 2021
FeaturedArticle
Planning & Scheduling15 min

Implementing Maintenance Planning & Scheduling

Step-by-step guide to successfully implementing maintenance planning and scheduling in your organisation—no fluff, just results.

Erik HupjéOct 17, 2021