Reliability Insights

This article first appeared in reliable plant. You can read the first version of this article here. Many maintenance organisations around the world are reactive. They experience excessive breakdowns, low productivity, and high maintenance costs. To break this reactive cycle, a common solution organisations implement is Condition-Based Maintenance. The problem is this strategy rarely works. They pay for CBM solutions but get the results of a run-to-failure strategy. Here’s how to avoid that. Condition Based Maintenance (CBM) technologies are some of the most sold solutions in the field of maintenance. And with the recent interest in AI and the Industrial

When it comes to improving reliability in your plant, culture is key to your long term success. Without establishing the right culture your hard-won improvements will simply erode over time. And before you know it, you’ll be back in that vicious cycle of reactive maintenance. But what is reliability culture? And how do you measure it? Can you even measure it? In this article, I will introduce the “Reliability Culture Ladder". It is a simple concept to help you assess your reliability culture. A Word of Warning: This is a long, in-depth article. I share in detail how I explored

Mean Time Between Failure (MTBF) is one of the most widely recognised and yet least understood indicators in the maintenance and reliability world. Manufacturers quote it as a rating of their products and industry uses it as a measure of success. But there is so much misunderstanding associated with MTBF that there is even an online movement to abandon MTBF. In this article, I will explain in simple terms what MTBS is, what it’s not, when to use and when not. What is MTBF? It is said that the great Greek philosopher Socrates argued that “the beginning of wisdom is

Cutting maintenance costs is easy. Just stop doing the work and the costs are gone. Most industrial plants will keep running longer than we think when we adopt this type of indiscriminate maintenance cost reduction. But chances are we’ve all experienced the longer-term effects of bad decisions when it comes to cutting maintenance cost like that. With COVID-19 the pressure is on once again as all industries struggle to work through this global economic downturn. But instead of indiscriminate cutting, how about this time we adopt a more sustainable way to reduce maintenance costs?  Let me provide you with a