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Online Shutdown Management Training

SD400 – Introduction to Shutdown Management

Learn the proven framework that turns shutdowns from chaotic, high-stakes emergencies into controlled, predictable operations. Master the key elements of best-in-class shutdown management that deliver safer, on-time, and on-budget shutdowns.

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Our Maintenance Planning & Scheduling Course is Now Available in and

Course Objectives


The SD400 Introduction to Shutdown Management course gives you a practical overview of the entire shutdown lifecycle. If you're struggling with shutdown management or managing outages without a structured framework, this course demonstrates exactly the approach that works and why most shutdowns fail on a massive scale. You'll learn the common pitfalls, the best practices, and the strategic mindset you need to deliver high-quality shutdowns to protect your plant, your budget, and your team's safety. What you will learn:

What a Best-in-class Shutdown Process Looks Like

Most capital-heavy organisations struggle from shutdowns plagued by safety incidents, schedule overruns, and budget blowouts. In this course, you'll learn the disciplined framework that eliminates these failures and turn investments into improved revenue, not debilitating expenses

How to Organise Your Shutdown Team for Success

How to Develop Strategy and Scope

How to Implement Front End Loading (FEL)

How to Plan Execution Before Shutdown begins

How to Ensure Site and Material Readiness

How to Control the Critical Path Under Pressure

How to Systematise Review and Capture Lessons Learned

How to Turn a High-stakes Event into a Strategic Advantage

Plus much more—from managing stakeholder expectations, to understanding the critical metrics that separate flawless shutdowns from problematic ones.

Learn more about our Shutdown
Management Training Courses

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Course Structure


This online, self-paced course delivers 9 essential lessons in approximately 3 hours of pre-recorded video to watch. You can work through the lessons at your own pace, anytime, anywhere without disrupting your schedule. Once you have completed all lessons and have passed the final exam, you will receive your Certificate of Completion.

Lesson 1: Course Welcome

 

We'll walk you through the course design and what you're expected to learn. You'll also meet Erik Hupjé and hear about his two decades of hands-on experience managing complex industrial shutdowns around the world emphasising the universal applicability that forms the backbone of this training.

Lesson 2: Why Shutdowns Fail

 

Lesson 3: The Shutdown Management Process

 

Lesson 4: Shutdown Strategy

 

Lesson 5: Shutdown Scoping

 

Lesson 6: Shutdown Planning

 

Lesson 7: Shutdown Pre-Execution

 

Lesson 8: Shutdown Execution

 

Lesson 9: Shutdown Review

 

Meet your teacher

Erik Hupje

My passion is for continuous improvement and keeping things simple. Through the Reliability Academy, I help Maintenance & Reliability professionals around the globe – people like yourself – improve their plant’s reliability and their organisation’s bottom line.

I am a Certified Maintenance & Reliability Practitioner (CMRP), Certified Reliability Leader (CRL), Certified Asset Management Assessor (CAMA) and a Chartered Professional Engineer (CPEng).

– Erik Hupjé

SMRP CMRP Certified Maintenance and Reliability Professional logoCRL Certified Reliability Leader badge

What's Included


9 Lessons, inclusive of approximately 3 hours of pre-recorded video

Course slides (PDF), Transcripts (PDF), and Audio of all lessons (MP3)

Certificate of completion (PDF)

SMRP Recertification credits

Office hours for Q&A

Lifetime Access

Access to Additional Reference Materials

Payment Options


Payment Plan

$109/mo

5 payments spread over 5 months

Payment Plan

$169/mo

3 payments spread over 3 months

Full Payment

$495

One time payment.
Quick, easy and best value

We offer volume discounts when you enrol your team. 10% discount for 3 or more students. 20% discount for 10 or more students.

We also offer the following courses:

PS100 – Implementing
Maintenance Planning
& Scheduling

Maintenance planner working at desktop computer—illustration for Reliability Academy’s PS200 course on advanced planning and scheduling practices
10 Modules
48 Lessons
Final Exam
Certificate

The Implementing Maintenance Planning & Scheduling Course (PS100) provides you not only with the knowledge of how planning & scheduling should work in an industrial environment, but also how to implement it.  This course helps you to understand how planning & scheduling will add value to your business. And teaches you how to implement planning & scheduling using a proven framework that combines both project management and change management principles.

Explore course

PM100: Developing and Improving Preventive Maintenance Programs

Maintenance planner working at desktop computer—illustration for Reliability Academy’s PS200 course on advanced planning and scheduling practices
9 Modules
48 Lessons
Final Exam
Certificate

The PM100 Developing and Improving Preventive Maintenance Programs online training course provides you with the knowledge, tools, and techniques you need to eliminate up to 60% of your preventive maintenance tasks that add little to no value for your organisation. Whether you’re working in a manufacturing industry, mining, oil and gas, etc, the principles taught in this preventive maintenance online training course still hold true and applicable.

Explore course

PS200 – Maintenance Planning & Scheduling

Maintenance planner working at desktop computer—illustration for Reliability Academy’s PS200 course on advanced planning and scheduling practices
9 Modules
41 Lessons
Final Exam
Certificate

The PS200 Maintenance Planning & Scheduling Course provides you with the knowledge and understanding of how planning & scheduling should work in an industrial environment and how it adds value.

This course is the same as the PS100 course, but excludes the module on implementation and therefore does not grant access to the implementation framework, tools and templates.

Explore course

Join these high-performing companies that are improving their maintenance productivity with our training

Logos of Reliability Academy clients including Honda, Barilla, Ponticelli, Bonetti, Henkel, and Modec

SD400 FREE COURSE VIDEO – LESSON 2:

Introduction to Managing Shutdowns


In this lesson, we introduce the fundamentals of managing shutdowns, outages, and turnarounds. You’ll learn why shutdowns are critical for managing industrial assets, why so many of them run over schedule, over budget, and suffer HSE incidents, and what typically goes wrong. We also introduce the concept of a best-in-class Shutdown Management process and explain how it helps reduce risk, duration, and cost.

Introduction to Managing Shutdowns, Part 1
Introduction to Managing Shutdown, Part 2

SD400 FREE COURSE VIDEO – LESSON 3:

Shutdown Management Process


In this lesson, we provide an overview of a best-practice, repeatable Shutdown Management process. You’ll learn why investing time and effort early in the shutdown lifecycle is critical, how Front-End Loading helps prevent cost overruns and delays, and how the six phases of shutdown management—Strategy, Scope, Plan, Pre-Execute, Execute, and Review—work together to deliver safer, shorter, and more predictable shutdowns.

SD400 FREE COURSE VIDEO – LESSON 4:

Shutdown Strategy


In this lesson, we break down how to develop a Shutdown Strategy—the foundation for everything that follows. You’ll learn why strategy matters so much, how to align it with your organisation’s business goals, and the five steps that make the Strategy phase repeatable and effective. We cover governance through the Shutdown Review Board, setting up the shutdown organisation, defining objectives and shutdown drivers, running a strategy workshop, and getting formal approval so the shutdown is set up for success long before execution begins.

What our Clients say about us and our work

A breath of fresh air

“… his newly created Maintenance and Scheduling course was a breath of fresh air…The content he provides is very comprehensive and easy to understand. One of the most useful chapters is how to implement the program, a topic often missing in many courses and trainings…I highly recommend it to any person or company endeavouring to advance their company’s maintenance efficiency and productivity.”

Martijn Hadders

Martijn Hadders

Manager Global Maintenance & Asset Management at Henkel

Worth every penny

“An excellent course worth every single penny. I wholeheartedly recommend it to all practitioners, beginners and mature maintenance or operations managers alike, as everyone can benefit from it”

Andrej Androjna

Andrej Androjna

Quantum Consulting, Slovenia

"A really valuable course. The
videos are really good, and Erik
explains everything with a
wealth of knowledge"

Dan Stuart

Maintenance Delivery Lead at Petrofac UK

Shutdown Management Course FAQs


Is the course accredited?

Do I get access to all courses content immediately?

Do I have to do any homework?

Is there an exam?

When can I start?

Do I get a certificate?

What level of coaching and support do you provide?

How long do I have access to the course?

I can’t pay online. Can we do a Purchase Order?

What is the refund policy?

Do I need any special software for this course?

Do you offer the course in other languages like French or Italian?

Do you offer volume / group discounts?

Can I rebrand the course or host in my company Learning Management System

P.S. Shutdowns don't have to be catastrophic. By implementing our proven framework, you can convert them into controlled operations that deliver predictable results—safe, on time, and on budget. You also gain something else: control. A great move from reactive to proactive planning. Your team knows what to expect. Stakeholders provide support with confidence. Give this course 3 hours of your time and we'll give you the blueprint to shutdown management that saves your organisation time and money.

Enrol now to fully maximise this opportunity.